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Straight Roller Conveyor
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The Straight Roller Conveyor by Ashta Tech Automation is an advanced and robust solution engineered for efficient material handling in the mattress manufacturing industry. Designed to streamline various stages of production, packaging, and quality control, this conveyor system ensures smooth and reliable transport of large, heavy mattresses with minimal manual intervention, significantly enhancing productivity and reducing operational costs.
Capable of handling mattresses up to 220 cm x 220 cm, the conveyor features a heavy-duty construction that supports loads of up to 500 kg per meter. Its rollers are made from durable G.I. V-Groove Pipe, paired with P.U. Round belts, ensuring consistent and smooth operation even under demanding industrial conditions. Operating at speeds of up to 40 meters per minute, it guarantees quick and efficient movement of materials, optimizing workflow across the production line.
The system is highly versatile, with a customizable length starting from 2 meters, making it adaptable to various production layouts and facility requirements. The rollers, with a diameter of 114 mm, are designed to accommodate heavy-duty applications while ensuring stability and reliability during operation.
In addition to its impressive technical capabilities, the Straight Roller Conveyor prioritizes durability and efficiency. It reduces the need for manual handling, improving workplace safety and productivity. Its simple, user-friendly design ensures ease of operation and maintenance, making it a cost-effective solution for manufacturers aiming to enhance their production processes.
Ideal for mattress production and other large-scale industrial applications, the Straight Roller Conveyor is a testament to Ashta Tech Automation’s commitment to delivering innovative, high-quality material handling solutions that meet the demands of modern manufacturing environments.
PRODUCT DETAILS
Efficient straight roller conveyor for streamlined mattress production, packaging, and quality control.
The Straight Roller Conveyor by Ashta Tech Automation is a high-performance material handling system specifically designed for the mattress manufacturing industry. Engineered to optimize production processes, it ensures the seamless transport of large and heavy mattresses, reducing manual labor and enhancing operational efficiency.
Capable of handling mattresses up to 220 cm x 220 cm at speeds of 40 m/min, the conveyor is built to withstand demanding industrial environments. With a load capacity of 500 kg per meter, it is constructed from durable materials, including G.I. V-Groove Pipe Rollers and P.U. Round belts, ensuring long-term reliability and smooth operation.
The conveyor features a customizable length starting from 2 meters, making it adaptable to various production layouts and requirements. Its robust design and user-friendly functionality provide manufacturers with a practical and cost-effective solution to streamline production, packaging, and quality control processes.
Designed for efficiency and durability, the Straight Roller Conveyor is an essential tool for the mattress industry, offering high-speed operation, exceptional load handling, and reduced downtime, ultimately improving productivity and profitability.
High Load Capacity : Designed to handle heavy loads up to 500 kg per meter, ideal for transporting large and bulky mattresses.
Large Mattress Compatibility : Accommodates mattresses up to 220 cm x 220 cm, meeting the demands of the mattress manufacturing industry.
High-Speed Operation : Operates at speeds of up to 40 meters per minute, ensuring quick and efficient material transport.
Customizable Length : Adjustable length starting from 2 meters, allowing seamless integration into various production layouts.
Durable Construction : Built with G.I. V-Groove Pipe Rollers and P.U. Round belts for reliable performance and long-lasting durability.
Smooth Material Handling : Ensures consistent and smooth movement of materials, reducing the risk of product damage during transport.
Minimal Maintenance : Low-maintenance design with accessible components for easy servicing, ensuring continuous operation.
User-Friendly Design : Simple operation and easy integration with existing production systems for hassle-free use.
Enhanced Productivity : Reduces manual labor, streamlines production processes, and increases overall efficiency.
Robust Performance in Industrial Environments : Designed to perform reliably in demanding and high-volume production settings.
The Straight Roller Conveyor combines efficiency, durability, and adaptability to meet the specific needs of the mattress manufacturing industry, making it a vital tool for modern production facilities.
Max. Mattress Size :- 220 cm x 220 cm
Max. Mattress Height :- 400 mm
Max. Conveyor Speed :- 40 m/min
Voltage Type :- 415 VAC (III+N+PE)
Compressed Air :- 6-8 Bar
Mattress Manufacturing : Designed specifically to handle large mattresses during production, assembly, and packaging processes, ensuring smooth transport and reducing manual handling.
Furniture Industry : Efficiently moves bulky furniture components like cushions, sofa parts, and frames through production and assembly lines.
Textile Industry : Ideal for transporting large rolls of fabric, padding, or quilting materials in a streamlined and damage-free manner.
Logistics and Warehousing : Used to move heavy and oversized goods in storage and distribution centers, improving efficiency in material handling operations.
Packaging Industry : Handles large packaged products, ensuring secure transport for labeling, wrapping, and sealing processes.
Automotive Industry : Transports heavy automotive components, such as seats and large panels, across assembly lines.
Home Appliance Manufacturing : Facilitates the movement of large appliances, including mattresses for sofa beds or other modular furniture, through production lines.
E-Commerce Fulfillment Centers : Supports the transport of oversized products, ensuring fast and efficient order processing and packaging.
The Straight Roller Conveyor is versatile and adaptable, catering to industries that require efficient handling of large, heavy materials, making it an essential tool for high-volume production and distribution environments.
Ashtatech Automation
Straight Roller Conveyor
The Straight Roller Conveyor is a robust and high-performance material handling solution specifically designed for the mattress industry. It ensures seamless transport of mattresses up to 220 cm x 220 cm with a load capacity of 500 kg per meter, making it ideal for handling large, heavy products. Operating at speeds of up to 40 m/min, this conveyor significantly enhances efficiency in production, packaging, and quality control processes.
The conveyor features a customizable length starting at 2 meters, ensuring it can be tailored to fit diverse industrial setups. Its 114mm G.I. V-Groove Pipe Rollers and P.U. Round belts guarantee smooth, reliable operation even in demanding environments. Built for durability, the Straight Roller Conveyor reduces manual labor and streamlines operations, making it an indispensable tool for improving productivity and ensuring consistent performance across various stages of mattress manufacturing.
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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.
John Dwyer, Operations Manager
We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision.
Anita Singh, Mattress
The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.
Peter Evans, Logistics Director
We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed.
Ravi Mehta, Plant Manager
Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.
Isabella Rodrigues, Head of Productions
The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.
Micheal Wong, Operations Head