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MG-WB-450 Automatic Mattress Gluing Machine
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Ashta Tech’s MG-WB-450 is an advanced water-based gluing machine designed specifically for the mattress manufacturing industry. Engineered to deliver unmatched efficiency, this machine features a precision glue dispensing system that ensures optimal bonding with minimal glue consumption, significantly reducing operational costs. Its automatic roller height adjustment and multiple material height measuring system guarantee consistent quality across different layers, shapes, and colors of materials.
With a conveyor speed of 65 m/min and a production capacity of 8 seconds per layer, the MG-WB-450 supports higher production rates, making it ideal for large-scale manufacturing. The IoT-based system provides real-time monitoring and control, enabling operators to easily adjust settings for maximum efficiency. Its user-friendly interface ensures smooth operation with minimal training requirements.
Built for durability, the machine features a robust, heavy-duty structure for stability and safety. It also offers ease of maintenance with convenient access for cleaning and adjustment. Additional optional features, such as an IR oven and mattress compression system, make it a versatile and comprehensive solution for modern mattress production. With even gluing, stylish design, and advanced safety features, the MG-WB-450 is the ultimate choice for manufacturers seeking precision, speed, and cost-effectiveness in their operations.
PRODUCT DETAILS
MG-WB-450 Automatic Mattress Gluing Machine: Precision, Efficiency, and Cost-Effective Solution for Manufacturers
The MG-WB-450 from Ashta Tech is an advanced water-based gluing machine designed to revolutionize mattress manufacturing with precision, speed, and cost-efficiency. This high-performance system ensures consistent, optimal bonding by dispensing the right amount of glue on each mattress layer, reducing glue consumption and waste. Equipped with a user-friendly interface and automatic roller height adjustment, it simplifies operation and minimizes training requirements.
Designed to handle varying material heights, the MG-WB-450 guarantees consistent gluing quality across different mattress components. Its IoT-based system allows for easy monitoring and adjustments, enhancing production efficiency. With a conveyor speed of 65 m/min and the capacity to glue a layer in just 8 seconds, it significantly boosts production rates.
Built with a heavy-duty structure for enhanced stability and safety, the MG-WB-450 is a reliable and durable solution for large-scale manufacturing. Optional features, such as an IR oven and mattress compression machine, offer greater flexibility to meet diverse production needs. This machine is the perfect solution for manufacturers looking for precision, efficiency, and cost-effectiveness in mattress production.
Precision Glue Dispensing:
Ensures optimal bonding with minimal glue consumption, reducing material waste and operational costs.
Automatic Roller Height Adjustment:
Automatically adjusts for different material thicknesses, ensuring consistent gluing quality across layers.
User-Friendly Operation:
Intuitive interface for easy operation, reducing the need for extensive training.
IoT-Based System:
Real-time monitoring and easy adjustments through IoT technology for improved production efficiency.
High-Speed Production:
Conveyor speed of 65 m/min, with a layer gluing capacity of 8 seconds, supporting high production rates.
Heavy Duty Structure:
Built with a robust, durable design to ensure stability and reliability during operation.
Optional IR Oven:
Provides additional drying options for better adhesive bonding, enhancing gluing quality.
Mattress Compression Machine Compatibility:
Optional integration with a compression machine for added versatility in production.
Easy GSM Adjustment:
Allows for simple adjustments of glue coverage (min. 60 gsm) based on material requirements.
Inbuilt Safety Functions:
Equipped with advanced safety features to protect operators and ensure safe operation.
Stylish Design:
Modern, sleek design that complements the operational environment while ensuring functional efficiency.
Low Maintenance:
Easy access for cleaning and maintenance, ensuring long-term operational reliability and minimal downtime.
Production Capacity -8 seconds per layer perimeter and center gluing
Type of Glue -Water Based
Max. Conveyor Speed -35.8 m/min
Max. Mattress Size -220 cm x 220 cm
Max. Mattress Height-40 cm
Voltage Type - 415 VAC (III+N+PE)
Compressed Air - 6-8 Bar
Mattress Manufacturing:
Perfect for high-speed, precise gluing of mattress layers, ensuring superior bonding and product quality.
Furniture Industry:
Used in the production of upholstered furniture, ensuring efficient gluing of foam and fabric layers.
Foam Processing:
Ideal for gluing foam layers together in the foam manufacturing industry, offering accurate glue application and consistent results.
Textile Industry:
Applied in gluing fabric layers for textile products, such as cushions and padding, with precise control.
Packaging Industry:
Can be utilized for gluing various materials in packaging applications, providing consistent and efficient adhesive dispensing.
Automotive Industry:
Used in the production of automotive seating and cushioning components, ensuring strong adhesive bonding.
Bedding Industry:
Excellent for bedding products like mattresses and pillow construction, offering reliable, high-quality gluing.
Ashtatech Automation
MG-WB-450 Automatic Mattress Gluing Machine
The MG-WB-450 from Ashta Tech is a cutting-edge water-based gluing machine designed for mattress manufacturing. It offers precise glue dispensing, ensuring optimal bonding with minimal glue consumption. Featuring user-friendly operation and automatic roller height adjustment, it simplifies the production process while maintaining high-quality standards. With a conveyor speed of 65 m/min and a capacity of 8 seconds per layer, this machine supports faster production rates.
Built with a heavy-duty structure and advanced safety features, it guarantees stability and reliability. Additional options, such as an IR oven and mattress compression machine, make it versatile for diverse applications. Its IoT-based system ensures easy monitoring and adjustments, making it a highly efficient and cost-effective solution for modern mattress production.
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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.
John Dwyer, Operations Manager
We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision.
Anita Singh, Mattress
The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.
Peter Evans, Logistics Director
We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed.
Ravi Mehta, Plant Manager
Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.
Isabella Rodrigues, Head of Productions
The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.
Micheal Wong, Operations Head