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Automatic Mattress Production Line
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The Automatic Mattress Production Line revolutionizes the mattress manufacturing process by integrating all stages—sewing, assembly, and packing—into one cohesive and highly efficient system. Designed for large-scale production, this fully automated line can handle up to 2000 mattresses per 8-hour shift, ensuring rapid throughput without compromising on quality. The system's PLC-controlled interface allows for easy operation and precise adjustments, while the built-in safety features protect operators at every step. Capable of accommodating various mattress sizes and types, this production line offers manufacturers a reliable, cost-effective solution to meet the demands of a competitive market, enhancing both productivity and product consistency.
PRODUCT DETAILS
Maximize efficiency and quality with our fully automated, high-speed mattress production line solution
The Automatic Mattress Production Line is a cutting-edge solution that revolutionizes the mattress manufacturing process. This fully integrated system automates critical stages such as sewing, assembly, and packing, ensuring seamless production flow and consistent quality. Designed for high-speed, large-scale manufacturing, the production line can handle up to 2000 mattresses in a single 8-hour shift, maximizing output without compromising precision.
Equipped with a centralized PLC-controlled interface, the system offers intuitive operation, precise adjustments, and compatibility with various mattress sizes and types. Advanced safety features are built into the design, ensuring operator protection while maintaining smooth operations.
Engineered for manufacturers seeking to reduce labor costs and improve efficiency, the Automatic Mattress Production Line delivers exceptional productivity and reliability. This innovative solution enables businesses to meet market demands while maintaining superior product quality, making it an essential asset for modern mattress manufacturing facilities.
Fully Integrated System: Automates sewing, assembly, and packing for a seamless mattress manufacturing process.
High-Speed Production: Capable of producing up to 2000 mattresses per 8-hour shift, ensuring rapid throughput.
PLC-Controlled Interface: Centralized control system for intuitive operation, precise adjustments, and efficient monitoring.
Consistent Product Quality: Maintains uniformity and precision across all production stages.
Versatile Compatibility: Accommodates a wide range of mattress sizes and types for diverse manufacturing needs.
Advanced Safety Features: Ensures operator safety with built-in protective mechanisms and fault detection systems.
Labor Cost Reduction: Minimizes manual intervention, reducing workforce requirements and operational expenses.
Space Optimization: Compact design streamlines workflow, optimizing floor space utilization.
Energy Efficiency: Engineered for optimal energy consumption to reduce environmental impact and operating costs.
Durable and Reliable Design: Built with high-quality materials to ensure long-lasting performance and minimal maintenance.
Production Capacity :- 100 - 2000 mattress / shift of 8 hours
Max. Conveyor Speed :- 40 m/min
Max. Mattress Size :- 220 cm x 220 cm
Max. Mattress HeightController :- PLC400 mmprogramming
Voltage Type :- 415 VAC (III+N+PE)
Compressed Air :- 6-8 Bar
Mattress Manufacturing: Ideal for large-scale production of foam, spring, hybrid, and memory foam mattresses.
Bedding and Home Furnishing: Supports efficient production of mattresses and related bedding products for retail and wholesale markets.
E-Commerce and Direct-to-Consumer Brands: Enables cost-effective manufacturing for bed-in-a-box solutions with automated packing capabilities.
Hospitality Sector: Suitable for bulk production of high-quality mattresses for hotels, resorts, and institutional buyers.
Export and Distribution: Streamlines the production process to meet high-volume export demands while maintaining international quality standards.
Custom Mattress Production: Capable of handling customized mattress designs, sizes, and specifications for niche markets.
Warehousing and Logistics: Facilitates compact packaging, optimizing storage and transportation efficiency.
Healthcare and Medical Industry: Supports the production of specialized mattresses, such as orthopedic and hospital-grade mattresses.
Private Label Manufacturing: Assists brands in producing high-quality mattresses for private labeling at competitive costs.
Innovation and Research: A platform for manufacturers to test and implement new mattress technologies and designs efficiently.
Ashtatech Automation
Automatic Mattress Production Line
The Automatic Mattress Production Line is a state-of-the-art solution designed to streamline mattress manufacturing. It integrates sewing, assembly, and packing into one fully automated system, ensuring seamless production with minimal manual intervention. Capable of producing up to 2000 mattresses in an 8-hour shift, it offers high-speed, efficient performance while maintaining consistent product quality. The PLC-controlled interface allows for easy operation and precise adjustments, catering to various mattress sizes and types. With advanced safety features and precision engineering, this production line enhances productivity, reduces labor costs, and ensures optimal manufacturing efficiency, making it ideal for large-scale operations.
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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.
John Dwyer, Operations Manager
We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision.
Anita Singh, Mattress
The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.
Peter Evans, Logistics Director
We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed.
Ravi Mehta, Plant Manager
Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.
Isabella Rodrigues, Head of Productions
The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.
Micheal Wong, Operations Head