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Automatic Mattress Packing System

Automatic Mattress Packing System

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The Full Pack-Autostick Mattress Packing System revolutionizes the mattress packaging process by offering a fully automated, high-speed solution. Designed to handle a wide range of mattress sizes, this system ensures secure wrapping, sealing, and compression, making it ideal for high-volume production environments. Capable of packing up to 1000 mattresses per hour, it significantly boosts productivity while maintaining the quality of packaging. The system's programmable control allows for easy customization, adapting to various production requirements. Whether you're packaging mattresses for storage, transport, or retail, the Full Pack-Autostick provides a reliable, efficient, and space-saving solution, essential for modern bedding industry operations.

PRODUCT DETAILS

Automate mattress packaging with the Full Pack-Autostick system for secure, high-volume production efficiency

INDUSTRY EXPERTISE

We don’t just build machines— We build partnerships. 

  • The Full Pack-Autostick Mattress Packing System is an advanced, fully automated solution designed to streamline the mattress packaging process. This high-speed system automates the wrapping, sealing, and compression of mattresses, ensuring secure and space-efficient packaging for a wide range of mattress sizes. With a production capacity of up to 1000 mattresses per hour, it is ideal for high-volume manufacturing environments, significantly boosting productivity while maintaining packaging quality.

    Equipped with a programmable control system, the Full Pack-Autostick allows for easy customization to meet various production requirements, making it a versatile solution for different mattress types. Whether for storage, transport, or retail packaging, this system optimizes space and reduces labor costs.

    Engineered for reliability and efficiency, the Full Pack-Autostick Mattress Packing System is a vital tool for modern bedding industry operations, ensuring consistent, high-quality packaging that meets the demands of today's fast-paced production lines.


    1. Fully Automated Packaging: Automates the entire process of wrapping, sealing, and compressing mattresses for maximum efficiency.

    2. High-Speed Performance: Capable of packing up to 1000 mattresses per hour, boosting production capacity.

    3. Programmable Control System: Offers customizable settings to accommodate different mattress sizes and production needs.

    4. Secure and Space-Efficient Packaging: Ensures tight, secure wrapping and compression, optimizing storage and transportation space.

    5. Versatile Compatibility: Handles a wide range of mattress sizes and types, making it ideal for diverse production requirements.

    6. Reduced Labor Costs: Minimizes manual labor by automating the packaging process, reducing workforce dependency.

    7. Improved Productivity: Increases operational efficiency by speeding up the packaging process while maintaining high-quality standards.

    8. Consistent Packaging Quality: Delivers uniform, reliable packaging results with every cycle, ensuring product integrity.

    9. User-Friendly Interface: Easy to operate with intuitive controls, reducing the learning curve for operators.

    10. Durable and Reliable: Designed for long-lasting performance, minimizing downtime and maintenance costs.

    • Max Mattress Size   :-   2200 mm X 2200 mm

    • Max Mattress Height   :-    500 mm

    • Min Mattress Size     :-     1000 mm X 800 mm

    • Min Mattress Height    :-    50 mm

    • Packing Film Thk    :-    50 - 160 microns

    • Max. Conveyor Speed  :-  40 m/min

    • Max. Mattress Height  :-  400 mm

    • Voltage Type  :-  415 VAC (III+N+PE)

    • Compressed Air  :-  6-8 Bar


    1. Mattress Manufacturing: Ideal for automating the final packaging stage in mattress production, ensuring high-volume, secure, and consistent packaging.

    2. Bedding and Home Furnishing: Facilitates packaging of various bedding products such as mattress toppers and bed-in-a-box solutions for retail distribution.

    3. E-Commerce: Perfect for companies specializing in direct-to-consumer mattress sales, providing fast, secure, and space-efficient packaging for shipping.

    4. Hospitality Sector: Streamlines the packaging of bulk mattresses for hotels, resorts, and institutions, reducing labor costs and improving packaging efficiency.

    5. Export and Distribution: Optimizes packaging for international shipping, ensuring secure, compact, and standardized packaging for global markets.

    6. Retail Packaging: Provides high-quality, retail-ready packaging for mattresses sold in physical stores, ensuring easy handling and display.

    7. Warehousing and Logistics: Enhances storage efficiency by compressing and securely wrapping mattresses for easier stacking and transport.

    8. Private Label Manufacturing: Supports mattress manufacturers offering custom packaging solutions for branded or private label products.

    9. Medical and Healthcare Industry: Suitable for packaging specialized mattresses, such as orthopedic or hospital-grade mattresses, for distribution to healthcare facilities.

    10. Innovation and R&D: Used by manufacturers exploring new packaging methods or materials, facilitating experimentation and production scalability.


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Automatic Mattress Packing System

The Full Pack-Autostick Mattress Packing System is a fully automated solution designed for efficient and secure mattress packaging. It streamlines the process by automating wrapping, sealing, and compression, ensuring space-saving and high-quality packaging for various mattress sizes. Capable of handling up to 1000 mattresses per hour, this high-speed system significantly boosts productivity in large-scale manufacturing. Its programmable control system offers easy operation and customization to meet diverse production needs. Designed for the modern bedding industry, it enhances operational efficiency, reduces labor costs, and ensures consistent packaging quality for storage, transportation, or retail purposes.

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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.

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John Dwyer, Operations Manager

We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision. 

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Anita Singh, Mattress 

The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.

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Peter Evans, Logistics Director

We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed. 

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Ravi Mehta, Plant Manager

Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.

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Isabella Rodrigues, Head of Productions

The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.

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Micheal Wong, Operations Head

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