Assembly & Tilt Conveyor
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The Assembly & Tilting Conveyor is a specialized solution designed for the mattress manufacturing industry, where efficiency and ergonomics are paramount. This conveyor system offers a unique tilting functionality, allowing materials and products to be accessed easily during the assembly process. The high-efficiency motor ensures continuous and smooth operation, while the PLC-controlled system provides precise control over the conveyor’s functions. Safety is prioritized with features like emergency stop buttons and safety guards, making it a reliable choice for production lines. With a capacity to handle large mattresses and a robust construction, this conveyor is a valuable addition to any modern mattress manufacturing facility.
PRODUCT DETAILS
Efficient and ergonomic mattress assembly with our high-precision Assembly & Tilting Conveyor system.
The Assembly & Tilting Conveyor is a cutting-edge solution engineered for the mattress manufacturing industry, focusing on enhancing operational efficiency and ergonomics. Designed to streamline the assembly process, this conveyor system features a unique tilting functionality, providing easy access to materials and components, which helps optimize workflow and reduce manual strain on workers. The high-efficiency motor ensures consistent, smooth operation, while the advanced PLC control system allows for precise and reliable management of the conveyor’s functions.
Safety is a key priority with integrated emergency stop buttons and protective safety guards, making it a secure addition to any production line. Capable of handling large mattresses, the conveyor's robust construction ensures durability in demanding environments. With its ergonomic design and efficient performance, the Assembly & Tilting Conveyor is an essential tool for modern mattress production lines, increasing productivity, reducing downtime, and improving overall manufacturing processes.
Tilting Functionality: Up to 40-degree tilt for easy access during assembly.
High-Efficiency Motor: Ensures smooth and reliable operation.
PLC Control System: Provides precise and programmable control.
Safety Features: Includes emergency stop buttons and safety guards.
Robust Construction: Supports a maximum load of 150 kg with a conveyor length of 2.5m and width of 2.1m.
Max Product Size - 5100 mm X 2200 mm
Max Product Height - 400 mm
Max Conveyor Speed - 40 m/sec
Conveyor Length - 5100 mm
Conveyor Width - 2200 mm
Conveyor Height - 865 mm
Loading Capacity :- 150 Kg
Voltage Type :- 415 VAC (III+N+PE)
Compressed Air :- 6-8 Bar
The Assembly & Tilting Conveyor is ideal for the mattress manufacturing industry, where it improves assembly efficiency and worker ergonomics. By tilting the conveyor, it provides easy access to materials and components, streamlining the production process and reducing manual handling. This makes it perfect for use in high-volume mattress production lines, where speed, precision, and safety are critical.
Additionally, the conveyor system can be applied in other industries that require efficient assembly and material handling, such as:
Furniture Manufacturing: Assisting in the assembly of bulky items, providing easy access for workers to handle large components.
Automotive Assembly: Enabling smooth, precise handling of automotive parts during the assembly process.
Packaging: Moving and positioning large, heavy packages for assembly or packing tasks.
Electronics: Assisting in the assembly of large, delicate components with easy access and minimal strain.
With its versatility, the Assembly & Tilting Conveyor offers value in any industry requiring a combination of ergonomics, precision, and efficient material handling in assembly lines.
Ashtatech Automation
Assembly & Tilt Conveyor
The Assembly & Tilting Conveyor is a high-precision solution designed for the mattress manufacturing industry. Its ergonomic design ensures easy material handling, improving efficiency and reducing worker strain. The conveyor’s tilting feature provides easy access to materials during the assembly process. Powered by a high-efficiency motor, it guarantees smooth, continuous operation. The PLC-controlled system ensures precise functionality and seamless integration into production lines. With safety features like emergency stop buttons and guards, it prioritizes worker protection. Built to handle large mattresses, it offers robust performance in demanding environments. The conveyor streamlines the manufacturing process, enhancing productivity. Its reliable design makes it a valuable asset for modern mattress factories.
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Ashtatech's automation solutions transformed our snacks packaging line. The precision of machine has drastically improved our production efficiency.
John Dwyer, Operations Manager
We customized machinery for mattress production and Ashtatech has exceeded our expectations. The quality and precision.
Anita Singh, Mattress
The material handling systems from Ashtatech have streamlined our warehouse operations, helping us achieve faster processing times with fewer errors.
Peter Evans, Logistics Director
We partnered with Ashtatech for our pharmaceutical packaging line, the machines have ensured compliance and increased production speed.
Ravi Mehta, Plant Manager
Precision automation for our defense manufacturing processes has been exceptional. Their machines are built to last, ensuring long-term reliability.
Isabella Rodrigues, Head of Productions
The turnkey solutions provided by Ashtatech have significantly improved our assembly line’s efficiency. Their expertise in automation is unmatched.
Micheal Wong, Operations Head